Grey 10-Way Wire-to-Wire Male Wire Harness Connector – Technical Description A Grey 10-Way Wire-to-Wire Male Wire Harness Connector is a standardized electrical interconnect component designed for secure, reliable signal or power transmission between two wire harness assemblies. This connector features a male interface with 10 discrete contact positions (10-way), enabling multi-circuit connectivity in a compact, organized format. Its grey housing provides visual distinction and often indicates a specific application or industry-standard compliance. Key Features & Specifications 1. Configuration & Gender - 10-Way (10-Pin): Accommodates 10 individual conductors, supporting moderate-density wiring needs. - Male Connector: Equipped with pins designed to mate with a corresponding female connector (e.g., socket or receptacle). 2. Housing Material & Color - Constructed from durable, flame-retardant thermoplastic (e.g., PA66, PBT) for mechanical strength and heat resistance. - Grey Color: Offers neutral identification, often used in industrial or automotive applications to differentiate voltage levels or signal types. 3. Termination & Contacts - Wire-to-Wire Design: Directly joins two wire harnesses without requiring a PCB intermediary. - Crimp or IDC Contacts: Typically uses tin-plated copper alloy contacts for low resistance and corrosion resistance. - Wire Gauge Compatibility: Supports standard AWG sizes (e.g., 20–24 AWG) for signal or low-power applications. 4. Locking & Polarization - Secure Locking Mechanism: May include latches, clips, or friction locks to prevent accidental disconnection. - Polarized Design: Keyed or asymmetrical housing ensures proper mating orientation, avoiding misalignment. 5. Electrical & Environmental Ratings - Voltage Rating: Typically rated for 250V AC/DC or higher, depending on insulation. - Current Rating: ~2–5A per contact, suitable for control circuits or low-power distribution. - Temperature Range: −40°C to +85°C (or wider for automotive/industrial grades). - IP Rating: Optional dust/water resistance (e.g., IP67) if sealed. Applications - Automotive: Sensor links, dashboard wiring, or infotainment systems. - Industrial Machinery: Control panels, motor connections, or PLC wiring. - Consumer Electronics: Appliances, lighting systems, or internal device harnesses. - Renewable Energy: Solar panel junctions or battery management systems. Advantages - Space-Efficient: Consolidates multiple wires into a single pluggable interface. - Reliability: Robust mating cycles (e.g., 50+ insertions) with stable electrical performance. - Ease of Assembly: Pre-wired harnesses simplify installation and reduce errors. Compliance & Standards May adhere to industry norms such as UL, IEC, or OEM-specific specifications for safety and interoperability. Conclusion This connector ensures efficient, organized, and durable interconnections in multi-wire systems, balancing versatility with ruggedness for diverse electrical environments.